Independently developed stranding machine

Optimize production processes, increase output, and reduce the risk factor of employee operations

In the textile industry, the application of the plying machine has brought a qualitative leap for products. It can cleverly combine multiple strands of yarn together to produce yarns with uniform thickness and higher strength, greatly improving the quality and performance of textiles. Using the plying machine to synthesize yarns of different materials can develop new fabrics with unique functions. The synthesis of cotton fiber and polyester fiber can not only retain the hygroscopicity and soft touch of cotton, but also give the fabric polyester fiber the characteristics of wear resistance and wrinkle resistance, bringing consumers a more comfortable and durable experience.

In the production of rubber products, the plying machine plays a vital role in product performance. Taking tire production as an example, the plying machine accurately synthesizes multiple strands of steel wire into cords. These cords are like the "steel skeleton" of the tire, providing strong support and stability for the tire. The cords produced by the advanced stranding machine have higher stranding uniformity and strength, which can effectively enhance the load-bearing capacity, wear resistance and puncture resistance of the tire, and greatly improve the safety performance and service life of the tire. In the production of rubber conveyor belts, the stranding machine tightly combines the steel wire rope with the rubber to ensure that the conveyor belt runs stably under high-intensity conditions, and is not prone to problems such as wire breakage and delamination, providing reliable guarantees for the efficient operation of industrial production.

Due to the lack of precise control technology and advanced monitoring methods, it is difficult for traditional stranding methods to ensure the uniformity and stability of stranding, resulting in uneven quality of the products produced and a high defective rate. For example, in the production of rubber products, the instability of the quality of steel wire stranding will directly affect the pressure and pulse performance of rubber products, and reduce the service life and safety of the products. This not only increases our production costs, but also damages our market reputation.

Faced with many difficulties in traditional stranding methods, the stranding machine independently developed by our R&D team can achieve precise control, just like a skilled master who is familiar with every detail of the production process.

Efficient transmission mechanism

The efficient transmission mechanism is the "power heart" of the new plying machine, providing strong power for the stable and efficient operation of the equipment. It adopts a combination of high-precision gear transmission and advanced synchronous belt transmission, and after careful design and optimization, it greatly improves the transmission efficiency and reduces energy loss. The gear transmission part is made of high-quality alloy steel material, which is precision machined and heat treated to ensure high gear tooth accuracy, strong hardness and good wear resistance. The gears mesh tightly and seamlessly, and the transmission is smooth and stable. It can accurately transmit power to each working part, effectively reducing the common problems of slippage and elastic deformation in traditional belt transmission, and ensuring the stability and reliability of the plying process.